HGT-A and HGT-A extended wood chip moisture transmitters

Wood chip moisture measured in the material stream

Wood chips reaching a boiler or a dryer carry different amounts of water: a different batch, a different species, a different time in storage. The HGT-A transmitter measures the water content as it happens, straight in the material stream, and delivers the result as a 4-20 mA signal. The boiler or dryer controller therefore works on a figure from this moment, not on a sample taken before the shift. The measurement needs no sampling and no operator.

What the measurement covers

The transmitter is supplied as a ready calibrated system with the standard sensor, that is with the calibration for wood chips already stored in the device.

Mounting in a screw conveyor

The transmitter is mounted in a screw conveyor or in a feed chute. The manufacturer states one construction condition outright: the wall thickness at the mounting point must not exceed 12 mm. The mounting surface has to be flat and the material has to press constantly against the face of the sensor, because the repeatability of the reading depends on it. The transmitter measures by the conductance method, that is the electrical conductivity of the material at the face of the sensor. Where the chips pass loosely and without pressure, the reading stops being repeatable.

HGT-A or HGT-A extended

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Article number1423612234
Measuring range10 to 50 % water content10 to 60 % water content
Equivalent in wood moistureup to 100 %up to 150 %
Operating temperature+5 to +40 °C+5 to +85 °C
Analogue temperature outputoption - art. no. 12327standard, 4-20 mA for +5 to +85 °C
Display with a keypadoption - art. no. 12426not among the accessories

The mounting place decides the choice. The HGT-A is enough where the chips are already pre-dried and close to ambient temperature. The extended version is made for wetter and warmer material, directly behind a dryer for instance, and has the temperature output as standard.

Water content and wood moisture

Both quantities describe the same water, but they relate it to something different, so the same batch of chips carries two different numbers.

That is why 50 % water content is 100 % wood moisture, and 60 % water content is 150 % wood moisture. The HGT transmitters report the water content.

Connection to the control system

The result leaves the transmitter as a 4-20 mA current, that is in the form every boiler, dryer or processing line controller accepts. The water content output is scaled from 0 to 80 %. A second 4-20 mA output carries the material temperature: standard in the extended version, added as art. no. 12327 to the HGT-A. Where the reading is to be visible on the spot as well, a display with a keypad can be ordered in the HGT-A housing (art. no. 12426).

Advantages

  • system supplied ready calibrated for wood chips of classes P31 to P45
  • 3 to 5 % higher efficiency of the combustion plant thanks to control by water content
  • lower energy consumption in the dryer
  • automatic temperature compensation
  • 4-20 mA output for the water content, and in the extended version for the temperature as well
  • high-temperature version up to +85 °C
  • mounting in an existing installation, without sampling
HGT-A wood chip moisture transmitter for mounting in a screw conveyor

Technical data

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Article number1423612234
Measuring range10 to 50 % water content (100 % wood moisture)10 to 60 % water content (150 % wood moisture)
Calibration accuracy against the reference material±5 %±5 %
Temperature compensationautomaticautomatic
Operating temperature+5 to +40 °C+5 to +85 °C
Temperature measuring range-10 to +70 °C+5 to +85 °C
Measuring methodconductanceconductance
Analogue output for the water content4-20 mA, scaled 0 to 80 %4-20 mA, scaled 0 to 80 %
Analogue output for the temperatureoption - art. no. 12327, range -10 to +70 °C4-20 mA, range +5 to +85 °C
Power supply24 VDC (18 to 29 VDC)24 VDC (18 to 29 VDC)
Current consumption90 mA (without outputs and display)90 mA (without outputs and display)
Permissible load resistancebelow 500 Ωbelow 500 Ω
Protection ratingIP 54IP 54
Dimensions188 × 88 × 77 mm188 × 88 × 77 mm
Weight744 g (without the cable)744 g (without the cable)
Wall thickness at the mounting pointup to 12 mmup to 12 mm

Scope of delivery

The scope of delivery is the same for both versions.

Extended accessories

Checking the readings with the test block

Test block art. no. 12308 is used to check both transmitters, the HGT-A and the HGT-A extended. It makes it possible to check in moments whether the instrument reads as it did on the day of calibration, and to do so over the whole measuring range. The manufacturer gives the dimensions as 55 × 55 × 45 mm and the weight as 96 g; instructions come with the block.

Test block art. no. 12308 for checking the readings of the HGT transmitter

HGT-A or BLO

Both systems measure the water content of wood chips continuously, but they are built differently. The HGT-A is a single instrument: the sensor and the electronics share one housing, it is mounted straight in the conveyor wall, and it comes factory calibrated for wood chips to an accuracy of ±5 %. The humimeter BLO is an analysing unit to which a separate external probe is chosen: it therefore covers a wider range of materials and reaches an accuracy of ±2.5 %, but it requires the probe to be selected and room for the unit itself.

The remaining biomass instruments are gathered in the bioenergy moisture meters category.

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