MF-P-HTD paper moisture sensor

Continuous moisture measurement of the paper and board web

The MF-P-HTD is a sensor that measures the moisture of paper, board and pulp sheets while they are being produced. It is mounted above the web and reports the absolute water content and the material temperature in real time - no sampling, no stopping the machine, no contact with the product.

The reading does not depend on web speed, so the same sensor measures material standing still and material running along the line, on a corrugator for instance. The value reaches the control room over the selected interface and serves both to document quality and to control humidification or drying.

How the sensor measures

Water content is determined by a high-frequency capacitive measurement, and the material temperature by a built-in infrared sensor. The temperature reading is not a separate extra function: it is what compensates the moisture result, because warm and cold paper with the same water content give a different signal. The measuring field of the infrared sensor lies just ahead of the moisture measuring field, so both refer to the same spot on the web.

Measuring field of the infrared sensor and of the moisture measurement above the paper web

Basis weight decides the choice: MF-P-HTD or MF-S-HTD

Both sensors share the same housing, the same measuring range of 1 to 20 % water content and the same interfaces. What separates them is the basis weight of the material:

  • MF-P-HTD, art. no. 14300 - 80 to 500 g/m². Paper web, thin board, corrugated board, pulp sheets.
  • MF-S-HTD, art. no. 14560 - 300 to 2000 g/m². Solid board, carton, plasterboard and particle board; not suitable for corrugated board.
MF-P-HTD moisture sensor mounted above a moving material web

The interface is chosen with the installation

The sensor is ordered together with an interface, because the interface decides how it is powered and how the data reaches the control room:

Operating status at a glance

There is a button and two LEDs on the front of the sensor. Operation on the line comes down to a single glance: green says the sensor is running and delivering a reading, red says it needs attention. The operator does not have to walk back to the control room to check whether the measurement is running at all.

MF-P-HTD moisture sensor from the front, with the button and the status LEDs

Moisture profile across the full web width

Mounted on a traverse, the sensor travels across the web and records the moisture profile over its whole width. That shows not only the average but whether one edge is drying faster than the middle - the most common cause of waving, curling sheets and complaints.

MF-P-HTD moisture sensor on a traverse above the paper web

Calibration curve for the specific material

The sensor converts the signal into water content using a curve developed for the given product. The curve is produced by the manufacturer’s laboratory from samples supplied by the customer - five A4 sheets of each type are needed. Art. no. 13762 covers one type of paper in one basis weight, art. no. 15316 the same material in up to three basis weights.

HumiSenseWare: readout, calibration and a measurement archive

HumiSenseWare is PC software written for these sensors. It shows the values in real time, converts them into moisture, runs the calibration of paper types and manages the measurement data. The standard licence is art. no. 14715 and requires the Modbus TCP interface (art. no. 14436). The extensions cover the function range of the LF-TD series, a Modbus interface, a TCP/IP ASCII interface, customer interface integration and a package for adding three further sensors.

Advantages

  • Non-contact measurement, without sampling and without stopping the machine
  • Result independent of web speed
  • Built-in infrared sensor and temperature compensation
  • Absolute water content, not the relative humidity of the surroundings
  • Modbus TCP or 4-20 mA analogue output
  • Traverse mounting records the moisture profile across the full width
  • Data for quality documentation and for controlling humidification or drying
humimeter MF-P-HTD on-line moisture sensor for the paper and board web

Technical data

Measuring range1 to 20 % water content (depending on the material)
Basis weight range80 to 500 g/m²
Material temperature0 to +100 °C
Ambient temperature0 to +70 °C
Temperature measurementinfrared sensor, automatic compensation
Power supplyPower over Ethernet, or 12 to 28 VDC with the analogue output
Dimensions242 × 233 × 120 mm
Weight4.9 kg

Scope of delivery

MF-P-HTD sensor with the paper temperature sensor and the web guide rollers. The interface is ordered separately.

Accessories

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